Custom-made Tungsten Carbide Drill Bits for Specific Drilling Requirements

Product Description:

Carbide End Mill for Wood
Carbide end mills for wood are crafted from a composite of carbide, often tungsten carbide, and a metal matrix binder. This composition endows them with remarkable hardness and heat resistance. These end mills are designed to be used in milling machines or CNC machining centers for woodworking applications. Their high hardness enables them to cut through various types of wood, such as hardwoods and softwoods, as well as wood-based materials like MDF (Medium-Density Fiberboard), plywood, and particleboard with precision. The heat resistance property allows for high-speed cutting, reducing processing time and increasing productivity. They come in different flute configurations, lengths, and diameters to suit various milling operations, including slotting, profiling, and contouring.

Single Flute End Mill
Single flute end mills are engineered for applications demanding rapid and high-volume material removal. Their most distinctive feature is the single cutting edge. This unique design creates ample space for chip evacuation. As a result, they can operate at faster feed rates and handle higher chip loads compared to conventional multi-flute tools. Single flute end mills are highly versatile and excel in roughing operations. They are well-suited for machining non-ferrous materials such as aluminum, brass, plastics, exotic composites, and soft metals. However, they are not recommended for use with steel. These long-life tools are typically made from micro-grain carbide, which contributes to their durability. They are available in a variety of cutting diameters, lengths, shank diameters, and geometries to meet the requirements of different specialty applications.

Compression End Mill for Wood
Compression end mills for wood are specialized tools designed to address specific challenges in wood and wood-derivative machining. They are typically used for materials like MDF, melamine chipboard, plywood, and other wood-based panels. These end mills have a unique design that combines both up-cut and down-cut features. During the cutting process, the top part of the tool exerts a downward force on the workpiece, while the bottom part exerts an upward force. This dual-action helps to minimize splintering and delamination, especially when working with materials that are prone to such issues, like panels with surface layers. Compression end mills are ideal for milling, grooving, and contouring operations. They can be made from solid carbide or have brazed hard metal plates, and some are coated to enhance their wear resistance, allowing for optimal productivity in high-feed machining on CNC nesting machines.

2-Flutes Spiral Flutes End Mill for Wood
Two-flutes spiral flutes end mills for wood are popular choices for many woodworking tasks. The spiral flute design offers several advantages. As the tool rotates, the spiral flutes gradually engage with the wood, resulting in a smoother cutting action. This reduces vibration and noise during operation. These end mills can be further classified into up-cut and down-cut types. Up-cut 2-flutes spiral end mills are used for upward chip evacuation. They are excellent for achieving a clean finish on the bottom side of the workpiece. The shearing action of the up-cut design yields an accurate cut, and the augering effect helps to clear chips from the cut, reducing heat build-up, preventing tool breakage, and extending the tool's lifespan. They are perfect for creating grooves, slots, and dados in hardwood, softwood, MDF, plywood, and particleboard. Down-cut 2-flutes spiral end mills, on the other hand, are suitable for applications where a clean finish on the top surface of the workpiece is required, such as when working on the visible sides of furniture components.

Features:

As seen in the TM series of solid carbide end mills, square end mills feature 2 flutes, with a blade diameter ranging from D1 to D25, an edge length of 3-40, a shank diameter of D4-D25, and an overall length of 50-200. They are primarily utilized for slotting, profiling, and contouring in woodworking, and are capable of processing various woods and wood-based materials.

Also within the TM series, ball nose end mills include 2 flutes, with a blade diameter of D1-D25, a nose arc radius of R0.5-R12.5, an edge length of 2-30, a shank diameter of D4-D25, and an overall length of 50-200. They are suitable for curved surface machining in woodworking, such as carving decorative patterns on furniture.

The corner radius end mills in the TM series are equipped with 2 flutes and possess a blade diameter of D1-D25, a nose arc radius of R0.2-R3, an edge length of 3-30, a shank diameter of D4-D12, and an overall length of 50-100. They are commonly used for machining rounded corners and fillets in wood parts to improve appearance quality and safety.

Compression end mills feature a unique design that combines up-cut and down-cut elements. They are ideal for milling, grooving, and contouring operations on materials like MDF, melamine chipboard, and plywood, minimizing splintering and delamination.

Various types of mortising and tenoning end mills, such as Huxi, T-shaped, and set-tooth designs, are utilized for mortising and tenoning processing of solid wood or artificial boards. They are suitable for processing various shapes of mortising and tenoning boards for cabinets, door frames, floors, and more.

Featuring a single cutting edge for efficient chip evacuation, single flute end mills, made of micro-grain carbide, excel in roughing operations and are suitable for machining non-ferrous materials and some woods.

Technical Parameters:

Selecting the appropriate carbide end mill for woodworking involves considering various crucial factors related to your specific project, material, and machining needs. Below is a step-by-step guide to aid you in making an informed choice:

Solid wood (hardwoods/softwoods): Opt for end mills with sharp cutting edges and strong carbide grades for hardwoods, like oak or maple. Spiral flutes work well for smooth cuts and reduced splintering.

Engineered wood (plywood, MDF, melamine): Compression end mills are recommended to prevent splintering or delamination.

Softwoods (pine, cedar): Single-flute or 2-flute spiral end mills are efficient due to their high chip load handling capability.

Single-flute: Ideal for high-speed, high-volume material removal.

2-flute spiral: Versatile for various woodworking tasks and ensures smoother cuts.

Compression: Designed for layered materials to avoid splintering on both surfaces.

Up-cut: Leaves a clean finish on the bottom of the workpiece.

Down-cut: Useful for visible edges but may lead to chip clogging in deep cuts.

Compression: Cleans both surfaces—crucial for laminated materials.

Match the shank size to your machine’s collet for secure gripping. Opt for extended-length end mills for deep slots or thick stock.

A fine-grain carbide balances hardness and toughness, while coatings like TiN or DLC reduce friction and extend tool life.

Ensure the end mill is compatible with your machine’s spindle speed and power.

For roughing, prioritize single-flute or 2-flute up-cut tools. For fine finishes, consider compression end mills for composites or down-cut 2-flute spirals for solid wood.

Applications:

Shaping and Profiling: Used to create intricate edges, curves, and decorative profiles on furniture components like table tops, chair legs, cabinet doors, and drawer fronts. 2-flute spiral end mills excel here, delivering smooth finishes on solid wood (e.g., oak, walnut) and veneered panels.

Joinery Work: Ideal for cutting mortises, tenons, dados, and rabbets—critical for assembling frames, shelves, and cabinet carcasses. Compression end mills ensure clean, splinter-free joints in plywood or MDF, preventing weak points in the structure.

Cutting Slots and Grooves: Single-flute or 2-flute up-cut end mills efficiently cut slots for hinges, drawer slides, or cable management in cabinet sides and backs. Their strong chip evacuation prevents clogging in particleboard or melamine-coated panels.

Edge Banding Trimming: Carbide end mills with fine flutes (often 2-flute or compression designs) trim excess edge banding on cabinets, ensuring a seamless, flush finish without damaging the laminate or wood surface.

Framing and Structural Cuts: Used in CNC routers or milling machines to cut precise notches, angles, or channels in lumber for roof trusses, floor joists, or wall framing. Their hardness withstands the rigors of processing rough-sawn hardwoods or softwoods like pine.

Door and Window Manufacturing: Shaping door panels, window frames, and sashes. Compression end mills are particularly useful for processing glazed panels or composite door skins, where splinter-free edges are essential for aesthetics and weather resistance.

Carving and Engraving: Ball-nose or small-diameter carbide end mills create detailed patterns, letters, or relief carvings on wooden signs, decorative plaques, or art pieces. Their precision allows for intricate designs on both softwoods (e.g., cedar) and hardwoods (e.g., mahogany).

Toy Making: Used to cut smooth, burr-free shapes for wooden toys. 2-flute spiral end mills ensure safe, rounded edges, while single-flute designs speed up bulk material removal for larger toy components.

MDF and Particleboard Machining: Carbide end mills resist wear from the abrasive binders in these materials. Compression end mills prevent surface tearing when cutting MDF for shelving or furniture, while single-flute tools handle high-volume roughing in production lines.

Plywood and Laminates: Critical for cutting plywood sheets into cabinet parts or flooring. The up-cut/down-cut action of compression end mills eliminates delamination and splintering on both faces, preserving the integrity of veneers or laminates.

Mass Production Lines: In automated CNC systems, carbide end mills (often with coatings for extended life) perform repetitive cuts on wood components for furniture, packaging, or pallets. Their high-speed capabilities and durability reduce downtime for tool changes.

Custom Molding: Producing trim, baseboards, or crown molding with complex profiles. Spiral-flute designs ensure consistent, smooth cuts along the length of the material, even in dense hardwoods like maple.

Customization:

Product Customization Services:

Brand Name: ODM/OEM

Model Number: CUSTOM

Place of Origin: Changzhou, Jiangsu, China

Certification: ISO9001

Minimum Order Quantity: 5PCS

Price: To be negotiated

Packaging Details: Single Plastic Tube

Delivery Time: 7-15 Days

Payment Terms: T/T, Paypal, Alipay

Supply Ability: 100000000000PCS

Cutting Edge Angle: 35/38/45/55

Customized support: OEM, ODM

Packaging: One Plastic Pipe Pack One Piece, 10 Pieces Per Group

Workpiece: Carbon Steels Alloy Steels

Number of Flutes: 2/4

Keywords: metal working, CNC machining, CNC lathe machining

Support and Services:

Our Product Technical Support team for Custom End Mills is dedicated to providing you with expert assistance to ensure optimal performance and satisfaction. Whether you have questions about product specifications, troubleshooting, or applications, our team is here to help.

In addition to technical support, we offer a range of services to enhance your experience with our Custom End Mills. These services may include custom tool design consultation, tool regrinding and recoating, as well as on-site support and training. Our goal is to work closely with you to meet your unique machining needs and maximize the performance of our products.

Packing and Shipping:

Product Packaging:

Our custom end mills are carefully packaged in durable cardboard boxes to ensure safe transportation and delivery. Each end mill is securely placed in a foam insert to prevent any damage during shipping.

Shipping Information:

We offer worldwide shipping for our custom end mills. Orders are typically processed within 1-2 business days. Customers can choose from a variety of shipping options, including standard and expedited delivery. Tracking information will be provided once the order has shipped.

FAQ:

Q: What is the brand name of the Custom End Mills product?

A: The brand name is ODM/OEM.

Q: What is the model number of the Custom End Mills?

A: The model number is CUSTOM.

Q: Where is the Custom End Mills product manufactured?

A: The product is manufactured in Changzhou, Jiangsu, China.

Q: What is the certification of the Custom End Mills?

A: The product is ISO9001 certified.

Q: What is the minimum order quantity for the Custom End Mills?

A: The minimum order quantity is 5PCS.